when will the first production hydrogen vehicles be ready?

10 years
20 years
never

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Michelin Challenge Bibendum 2004 special report

Michelin debuts research vehicle at Challenge Bibendum with unique drivetrain configuration

by Rob Cleveland

A Michelin-sponsored research project done in collaboration with the Paul Scherrer Institute (PSI) in Switzerland has yielded a clean-sheet approach to hydrogen vehicle design with impressive performance results.

The Hy-Light uses a fuel cell fed by compressed hydrogen and oxygen gas. This differs from other proton-exchange membrane (PEM fuel) stacks that use a compressor to pass ambient air into the mix. The result is a running environment for the fuel cell that PSI says optimizes its performance.

Output from the fuel cell is 30kW, well short of the 80-plus kW generated by other stacks. But at only 850kg, the Hy-Light doesn’t need the same power output as other prototype vehicles, says Philipp Dietrich, program manager on the Hy-Light project. “If you have a vehicle that is 1,600 kilos, then you need more power. We get the same performance with half the output.”

The weight reduction also gives the four-seater a 400 km range, about twice other hydrogen prototypes. And despite limited output from the stack, the Hy-Wire boasts a 0-100 km/h time under 12 seconds thanks to the use of supercapacitors that boost peak output another 45 kW. “During braking, you can regenerate a battery or supercapacitors. But then when do you want this energy? Usually you will use it when you want to accelerate quickly. This is the benefit of the supercapacitors,” says Dietrich.

 


Edouard Michelin, managing partner for
Michelin Group.

 

The Hy-Light is made with an aluminum frame for weight reduction, but also features two of Michelin’s 30kW wheel hub motors to drive the vehicle. This configuration eliminates the transmission, universal joints, shafts and other drivetrain components found in more traditional vehicles. Instead, only the 7.5 kg weight of the motors and the wires to feed them electricity are required.

This wheel configuration gives Michelin a prime opportunity to highlight its active wheel technology into the system, providing vehicle drive comfort, handling and stability as well as allowing drivers to control vehicle behavior when breaking and turning.

Hy-Light is not intended to be a production-vehicle project, but instead a demonstration of feasibility from a clean sheet of paper. Much like GM’s Hy-wire, the Hy-Light illustrates strong differences in vehicle configuration that can be exploited with a fuel cell as the powertrain.

 


Michelin produced the wheel motors that propel the Hy-Light.

 

“We don’t intend to be a car company but this project fits the Challenge Bibendum and it is our contribution to the event,” says Edouard Michelin, managing partner for Michelin Group.

     
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